Integration of operational performance and Eco-Indicators for assessing environmental impacts of manufacturing processes in an automotive component company

Laurensia, Jesica and Kosasih, Wilson and Salomon, Lithrone (2023) Integration of operational performance and Eco-Indicators for assessing environmental impacts of manufacturing processes in an automotive component company. Journal of Sustainability Science and Management (Malaysia), 18 (9). pp. 184-197. ISSN 2672-7226

This paper focuses on assessing manufacturing processes in an automotive component company using aspects of availability, performance efficiency, quality rate and sustainability to determine the overall progress achieved by implementing lean and green techniques. This action research aims to improve sustainability and manufacturing process efficiency simultaneously with appropriate corrective actions. Overall Environmental Equipment Effectiveness (OEEE) is calculated as the relationship between overall equipment effectiveness and environmental impact conducted by Domingo and Aguado. It means identifying losses due to sustainability and establishing a complete understanding of machine effectiveness and sustainability aspects of the production process. The manufacturing process consists of cutting, forging, CNC machining, robodrill machining, chamfering, broaching and removing burry, collected from primary (sampling data collection) and secondary data from the internals company. Based on the results, the OEEE value was “poor” in the forging process 55.752%, and the machining process 56.040%, due to low sustainability value. The corrective actions are to change the raw material from S45C to SWCH45K and recycle the waste. After improvements, the OEEE results on the forging process 60.118% and on the machining process 60.278%, can be declared “acceptable” because it meets the requirements of 60% < OEEE <70%.

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Abstract

This paper focuses on assessing manufacturing processes in an automotive component company using aspects of availability, performance efficiency, quality rate and sustainability to determine the overall progress achieved by implementing lean and green techniques. This action research aims to improve sustainability and manufacturing process efficiency simultaneously with appropriate corrective actions. Overall Environmental Equipment Effectiveness (OEEE) is calculated as the relationship between overall equipment effectiveness and environmental impact conducted by Domingo and Aguado. It means identifying losses due to sustainability and establishing a complete understanding of machine effectiveness and sustainability aspects of the production process. The manufacturing process consists of cutting, forging, CNC machining, robodrill machining, chamfering, broaching and removing burry, collected from primary (sampling data collection) and secondary data from the internals company. Based on the results, the OEEE value was “poor” in the forging process 55.752%, and the machining process 56.040%, due to low sustainability value. The corrective actions are to change the raw material from S45C to SWCH45K and recycle the waste. After improvements, the OEEE results on the forging process 60.118% and on the machining process 60.278%, can be declared “acceptable” because it meets the requirements of 60% < OEEE <70%.

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Item Type:	Article
AGROVOC Term:	job performance
AGROVOC Term:	environmental impact
AGROVOC Term:	evaluation
AGROVOC Term:	machinery industry
AGROVOC Term:	data collection
AGROVOC Term:	access to information
AGROVOC Term:	companies
AGROVOC Term:	manufacturing
AGROVOC Term:	sustainability
Geographical Term:	Indonesia
Uncontrolled Keywords:	Operational performance, Overall Environmental Equipment Effectiveness, Eco-Indicator 99
Depositing User:	Mr. Khoirul Asrimi Md Nor
Date Deposited:	06 Oct 2025 14:15
Last Modified:	06 Oct 2025 14:16
URI:	http://webagris.upm.edu.my/id/eprint/2142

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